By January 14, 2015 Read More →

Offshore 3 Phase Separator Training Rig

cordellgroupDesign, supply, manufacture, commission, trial build [Dockside Road Middlesbrough] and install within the “National Training Institute, Muscat Oman” a 3-Phase Separator Simulation Plant, which includes specific process and instrument diagram & functional specification support, associated with BP Offshore facilities.

Based upon the client’s process requirements Cordell managed the process design validation and consulted both with the client “NTI/BP” and “TTE” to make significant improvements to the existing training rig at TTE in Middlesbrough. Basic changes are three skids, all of which are independent for overseas shipping and joined together using conventional fixings, flexible pipework and “Plug & Play” electrical connections.

Work comprised:

  • Turnkey Project Management
  • Re-design of the skids to enable all equipment mounted on the skid.
  • Design of lifting frame to enable assembly in Oman
  • Each skid designed to be independent for shipping overseas
  • Detailed layout drawings and equipment arrangement drawings
  • P & ID development and management of process design/line sizing
  • Design of skid structure and pipe runs
  • Equipment and material procurement
  • Installation of skid and equipment
  • Full electrical instrumentation and control design
  • Design and software programming for the SCADA control system
  • Installation of both steel and plastic piping systems
  • Commissioning & fault finding

In order to provide the best possible training environment for process operator trainees the project had the unique characteristic of using clear acrylic separator vessels [2 No.] and oil/water storage tanks. Interconnecting pipe systems were also in clear plastic materials.

Full commissioning of process functionality in Oman.

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